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      CarpetCabler

      Direct-Cabling machine

      E3
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      Our CarpetCablers and CarpetTwisters have been successfully used for decades to produce high quality, premium yarns for quality carpets and other textiles in the most economical way.

      They offer optimum possibilities for reliably and confidently mastering even the most unusual requirements of an ever-changing market.

      CarpetCabler L?ngstansicht

      Our CarpetCablers and CarpetTwisters have been successfully used for decades to produce high quality, premium yarns for quality carpets and other textiles in the most economical way.

      They offer optimum possibilities for reliably and confidently mastering even the most unusual requirements of an ever-changing market.

      Low energy consumption
      Energy
      Low energy consumption

      Optimized spindle family enables energy savings


      The spindle family covers following types:

      Dimensions [mm]

      Universal 285

      Spindle 285

      Spindle 260

      Spindle 220

      Feed pot package

      285

      285

      260

      220

      Spindle gauge

      495

      495

      445

      445

       

       

      Energy savings due to energy optimized machine components

      • High class efficiency main drive motors

      • Optimized bearings in the entire spindle area

      Higher productivity and package density
      Economics
      Higher productivity and package density
      • Higher productivity by delivery speeds of up to 120 m/min when up-twisting
      • Less space needed due to closer spindle spacing
      • Higher production speeds due to low yarn balloon tension
      Easy handling and cleaning
      Ergonomics
      Easy handling and cleaning

      Reduced machine operating time due to central adjustments

      Fast, simple and precise motor-driven drive for an optimum height position.
      An optimum, uniform height position on all yarn balloon guides.

       

      Package conveyor belt to rapidly clear away the finished packages

      Easy and quick yarn threading due to Volco-/Creeljet-Systems

      Computer-controlled electro-mechanical gearbox

       

       

      Teppich

      Why are carpet yarns directly cabled on Volkmann cabling machines?

      • Cabling is a mechanical yarn upgrading process which precedes carpet production.
      • Cabled yarns are ideal for ensuring the formation of a high-quality pile during the manufacture of rugs and carpets.
      • In the direct cabling process, two yarns are twisted around each other in a single operation without the individual strands themselves being twisted.
      Brake Hood

      Conversion of direct-cabling machine to two-for-one twisting machine

      The universal hollow-shaft spindle allows the simple alternating conversion from the two-for-one method to the cabling method. The high-quality and wear-resistant surface enables a yarn guidance without damaging the strand. The ideal design of the spindle pot allows a maximum number of feed packages. The reserve disc with its wear-resistant special surface guarantees a balanced tension level in the yarn balloon.

      Electronical Drive

      and more...

      Electro-mechanical gearbox
      This computer-controlled drive system is the perfect solution to the market's requirement for fast, effective adjustment to a new yarn batch, accompanied by increased machine availability. The dual cam gearbox with solid electric motor drive in connection with frequency inverters guarantees a fast change of batch and optimum utilisation of your machine.

      Kugelfadenbremse Topf

      Ball yarn brake in spindle pot
      The ball yarn brake covers the entire yarn tension range with the wear-resistant ceramic ball. A simple turn of the inlet tube quickly adjusts the braking force over 24 levels.

      Compensation Tensioner
      Different Creel Tensioners:
       
      Capsule Tensioner
      The capsule break enables a stepwise change of break capsules as well as precise setting of the yarn tension. Its universal usable.
       
      Compensation Tensioner
      The compensation tensioner ensures that the yarn runs steadily out of the tubes as well as it balances the tension variations in the yarn.
       
      Creel ball yarn tensioner
      Due to the arrangement of the creel ball yarn tensioner, the inner and outer yarn tensioners can be easily read at the same time.
       
      Roller yarn tensioner
      The roller yarn tensioner is pneumatical central adjustable and reduces conversion times.

      Experience Saurer live

      At the following exhibitions and events we will show you new developments related to our textile machines, components and service offerings. Come stop by, we would love to talk to you.

      Exhibition date
      Logo_Shanghaitex Hall/booth: E1/D40
      ShanghaiTex

      25.11.2019 - 28.11.2019
      Shanghai, China

      Visit website

      Downloads

      Find out more about our products. Here we provide you with all the relevant documents for download in PDF format.

      Sun – Service Unlimited

      Strong and reliable life-cycle partnership.
      Unique smart solutions to increase the benefit to the customer.
      Notable performance and sustainability throughout the machine lifetime.

      We keep you competitive.

      Consulting
      Installation
      Academy
      Original Parts
      Maintenance
      Updates and Upgrades
      Secos
      Sun Consulting
      Consulting
      From the end product through the fibre to the raw material
      Benefit from trends with fabric-to-fibre engineering
      Experience Consulting
      Sun Installation
      Installation

      From standalone machines to turnkey plants
      Knowing what to do - and doing it

      Experience Installation
      Sun Academy
      Academy

      Become an expert
      Turn your employees into experts

      Experience the Saurer Academy
      Sun Original Parts
      Original Parts

      Original is better
      Ensure your machine remains an original

      Experience Original Parts
      Sun Maintenance
      Maintenance

      On-site, at your side
      Whatever you need, we are there for you

      Experience Maintenance
      Sun Updates and Upgrades
      Updates and Upgrades

      Always state-of-the-art
      Stay up to date

      Experience Updates and Upgrades
      Secos grey Background
      Secos – Saurer Customer Portal
      E-shop, info tool and more
      Experience Secos
      Senses

      Mill management system Senses

      With a single program, you can now manage your entire production and quality assurance facilities along the textile chain. Senses, the digital mill management system from Saurer, bundles and analyzes production, quality and performance data across all divisions. Even machines from third-party manufacturers can be managed. In real time. Secure. From everywhere.

      Experience Senses

      Contact us

      Should you have questions about our products or require additional guidance, kindly get in touch with your local contact person. As your partner, we pride ourselves in providing expert and swift support.

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